Location and DNI availability of the investigated plant A conventional cement plant (Kotputli Cement Works (KCW), an UltraTech Cement Limited manufacturing unit) at Kotputli, Jaipur, Rajasthan, was investigated for solar thermal application.
Solar cement plant was designed based on cement production and the Direct Normal Irradiation (DNI) data available at plant location. Total thermal energy and the amount of land needed for the solar cement factory were analysed. Additionally, total mirror surface, number of heliostats, and land requirement are estimated.
Solar cement plant operation during the day with a solar multiple (SM) > 1. Once more, the storage or conventional calciner makes up the difference between the generated calcined material and the design point. After the solar reactor achieves its optimum value, the calcined meal is immediately provided for the subsequent process.
This study shows that it is feasible to implement concentrated solar energy for the calcination process of cement production. Solar resource for the chosen plant location permits operation for an average of 12 h per day. 9 h of these 12 h are useable, with the remaining 3 h being utilized to heat up and cool down the solar reactor.
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In the present work, the authors have attempted to design a solar cement plant for supplying solar energy to the cement industry. A case study was done, which investigated a
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